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Port Seat and Access Holes
Photo 1:
The columns are formed from one and a quarter by 2 inch ash sandwiched
between the inner and outer sides. The ash piece forming the front
column aft side in and the two pieces forming the aft column can be seen
below the outer side, which extends down only as far as the side decks
between the cockpit and the hulls. (The front ash piece sits on the beam
and doesn’t show here.)
The inner and outer sides are joined by ash pieces at the stern (The
little stub sticking down is for mounting the side deck at the rear.),
and the top of the rear deck/seat extends out over both sides to tie the
whole thing together at the stern. The top of the sides are joined by a
solid piece behind the aft column. A slot was left for a window in the
area between the columns.
Picture 2:
At some cost to the appearance of the whole thing, I made the facing
edges of the two columns parallel to allow a window to slide up and
down. This shows the slot formed for the window along the inner side,
with a stiffener attached to the outer side leaving a gap of 3/8 inch.
The window will slide in ¼ inch metal track attached to the column
sides. A similar gap must also be left between the inner side and the
side decks to allow the window to slide all the way down. (I built this
arrangement, but in all honestly, simply having roll down plastic side
windows may be a better option. They could snap to the sides and you
could save considerable time in building with almost the same result.
There’s also something to be said from the safety standpoint for an
arrangement like plastic curtains that will give up easily if hit by
solid water rather than something that will carry the stress to the
entire cockpit..).
Picture 3:
The sides of the basic box were extended outward at the plan angle in
order to allow people to sit comfortably facing into the cockpit. The
rear deck is supported by three bulkheads distributed evenly across the
back. The four holes are for access (There’s almost no usable volume
under the seat), and will be closed by screw-in deck rings. The top was
doubled from the outside to the first bulkhead on each side to provide
for mounting winches, cleats, etc. on the seat/deck so that everything
can be lead to the helm station.
The coachroof was built the same as the decks, with 5/8 inch balsa core
sandwiched between 4 mm plywood top and bottom, with hardwood pieces
along the edges and around the mast casing. I also put hardwood pieces
in the middle to support an eventual windshield, which resulted in a
slight dishing of the top in the middle because they were stiffer than
planned. Doesn’t really show, but something to consider for next time.
Scott has already posted some shots of building the coachroof. Again, if
I were doing this over, I would use foam rather than balsa (much
lighter), and not plan on walking on the coachroof top.
Picture 4:
The seats are
twenty inches wide (per plan) and fourteen inches off the sole, angling
down one inch from front to back. They are attached to the side by a
cleat underneath, and to the front by an oak stiffener running
underneath the seat and along the front of the upright supporting the
seat. The upright has three access holes; the first two are open, while
the aft one is set up for a locking door. There is an interior bulkhead
between the aft and middle access holes that runs along the top of the
sole doubler. The forward compartment and the sole itself will have
drains in the corners. Seat drains will be drilled out at the forward
and aft corners through the sides.
Picture 5:
A small seat with the top also angled down connects the two side seats
aft, with a drain cutout at the top of the connection. The back seat has
two access holes, with a drain hole in the front. The seat is small to
allow the helm to stand in front of the wheel. To sit, a fold out
extension is flipped down (this isn’t mounted yet) to provide a standard
sized seat. The top rear vertical section sits on the beam junction (per
plan) but is angled back at the same angle as the sides in order to
allow people to sit naturally. The rear deck seat will eventually have a
two slat back (also angled) attached to the rear cockpit face) to allow
people to be comfortable on the seat. Being up in the back allows you to
see over the cockpit and be in the breeze when it’s hot.
Picture 6:
The mast casing is per plan, but was extended up to meet the ceiling,
which is 56 inches off the sole at the midpoint. (The rear deck seat,
roof, and forward window cambers are the same as the beam camber through
the middle, so the sides are an inch or two lower.) I am 6 feet plus
tall, and have about 5 inches of clearance sitting; so you could lower
the profile by six inches or more if you were shorter or didn’t want
that much clearance. As it is, the coachroof is a foot or so higher than
the per plan cockpit, so it’s not that much higher. It is, however, much
wider at that height, and may very well make the boat look top heavy,
but I wanted the comfort and was willing to give up appearance and
windage for it. I also lengthened the aft mast one foot to allow for the
extra height.
The front outer side (per plan) was extended up to meet the roof, with a
large cutout for a window. (I wanted the air and the light, and I
recognize that this window is vulnerable as a result.) An inner side was
built below the window with two access holes (there’s not much storage
room in them but I didn’t want a closed space). The lower part of the
inner side sits on the basic box per plan; the upper side has a one or
so inch stiffener sandwiched between the inner and outer sides. The
structure forms a beam to support the mast casing. The inner side is
angled the same as the side decks to allow people to lean back and sit
facing aft on the seat comfortably.
The compass and other instruments will be mounted to the mast casing,
with extensions aft holding the mounts and forming a box to hold the
wires, etc. A shallow box will also be extended aft on the ceiling to
hold a small LED light array and to stiffen the top. Vertical supports
(1 ½ inch square ash) coming from the sole will attach to the sides of
this box at the aft end of the coachroof to support the aft middle
section of theroof. The steering and engine controls will be contained
in a small console mounted with the posts. A similar shallow box will
extend back from the front to the console to carry the engine wires and
cables, radio feeds, and electrical wires. Stiffeners running the length
of the cockpit beneath the sole will bolt into the sides of this box to
stiffen the sole through the middle.
Picture 7:
The outside front face
is doubled starting about a foot from the bottom to strengthen the area
around the window. The doubler is cut away one inch around the window
cutout to retain the window in place. Again, either plastic roll down
curtains or a solid ¼ or 3/8 window can be used. The solid window would
be retained by clips along the top and bottom, and would probably have
to be made in two overlapping pieces to be easily stored when not in
use. The front pieces were screwed into the side columns and mast
casing, and rounded over and glassed into the roof, side columns, mast
casing, and the beam shelf.
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